Vacuum Gauge Types and How to Choose: Pirani, Capacitance, and Ionization Gauges (Semiconductor Vacuum Systems Part 5)

Vacuum Gauge Types and How to Choose: Pirani, Capacitance, and Ionization Gauges (Semiconductor Vacuum Systems Part 5) photo 1

About this series · Semiconductor Vacuum System Component Guide (5 parts)

Previously
Part 4 covered piping connection standards. The summary was to choose KF for small piping, ISO-K or ISO-F for large piping, and CF with a copper gasket for ultra-high vacuum that needs heating.

At a glance

Vacuum gauges use different methods depending on the pressure range they measure. It is hard for a single gauge to measure everything from atmospheric pressure to high vacuum, so two or three types are usually installed together. This final part covers how to choose a gauge, and five things worth sorting out before you inquire about vacuum components.

What types of vacuum gauges are there?

There are three main types.

Measuring principles of the three gauges. From the left: a heated thin wire (Pirani), a thin membrane that flexes with pressure (capacitance), and an electrode that turns gas into ions and counts them (ionization)
Measuring principles of the three gauges. From the left: a heated thin wire (Pirani), a thin membrane that flexes with pressure (capacitance), and an electrode that turns gas into ions and counts them (ionization)

It is hard for a single gauge to measure everything from atmospheric pressure to high vacuum.

Where are gauges installed?

You install one wherever there is a pressure you need to measure. A common arrangement is to fit the chamber with a capacitance gauge for process pressure and a Pirani gauge for the wide range, and to add an ionization gauge if the chamber goes down to high vacuum. On the foreline behind the turbomolecular pump, a Pirani gauge is installed to monitor the backing pressure.

Example of gauge locations. Two gauges on the chamber and one on the foreline behind the turbomolecular pump
Example of gauge locations. Two gauges on the chamber and one on the foreline behind the turbomolecular pump
VALVEPARK recommended configuration
Wide rangeINFICON PSG50x Pirani vacuum gaugeAtmospheric pressure to about 10⁻⁴ mbar, for monitoring and control
Absolute pressureINFICON SKY CDG025D capacitance diaphragm vacuum gaugeBelow 1 mbar, independent of gas type

▸ Tell us the pressure range you need to measure and your bake temperature, and we will match the gauge configuration and flange standard together.

Photo of vacuum gauges connected by KF flanges
Photo of vacuum gauges connected by KF flanges

What should I sort out before choosing vacuum components?

Just sort out the five items below. The manufacturer and the standard differ from section to section on a vacuum line, so without this information it is hardest to get everything right in one go.

  1. Target pressure range (whether roughing, high vacuum, or ultra-high vacuum)
  2. Type of gas used (including whether it is corrosive or flammable)
  3. Bake temperature (whether heating is needed, and up to what temperature)
  4. Flange standard and nominal size (KF, ISO-K/F, CF, DN size)
  5. Required leak specification (the value, if there is a helium leak criterion)

Once we have these five items, VALVEPARK proposes a suitable combination for each section. We supply valves, pumps, gauges, and piping components from multiple brands at once, so you save the effort of finding a separate supplier and getting a separate quote for each component. You can browse products by standard in the vacuum valve category on our homepage. Even for a product that is not on the homepage, if it is a brand we handle, we will check whether we can source it, and we will advise on stock and lead time as of the time you inquire.

Tell us just these five conditions, and we will put together a combination for each section, from the gas supply section to the gauges, in one go.

Frequently asked questions

Q. Can a single gauge measure everything from atmospheric pressure to high vacuum?
A. It is difficult. A Pirani gauge covers atmospheric pressure down to about 10⁻⁴ mbar, and below that an ionization gauge takes over in high vacuum. If you need absolute pressure below 1 mbar that does not depend on gas type, use a capacitance gauge.

Q. Why does a Pirani gauge read differently for different gases?
A. Because a Pirani gauge measures pressure by how much heat the gas carries away from a heated wire. Each gas transfers heat to a different degree, so the reading differs even at the same pressure. If pressure referenced to the process gas matters, use a capacitance gauge together with it.

Q. Can I get consultation on all the components in the series at once?
A. Yes. Tell us the five conditions above, and we will put together a combination for each section, from the gas supply section to the gauges, in one go.

Over five parts we went through a semiconductor vacuum system section by section, from the gas supply section to the gauges. To go through it again from the beginning, start with Part 1.

◂ Previous: Part 4 Piping connections, KF, ISO, and CF flanges

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Vacuum Gauge Types and How to Choose: Pirani, Capacitance, and Ionization Gauges (Semiconductor Vacuum Systems Part 5)